Operation and Maintenence Training

The primary and overall objective of this course is to give a hands-on experience of Operations & Maintenance

Fundamentals
• SCOPE of facility maintenance Manager, engineer, and maintenance Technicians.
• Routine maintenance.
• Breakdown maintenance.
• Preventive maintenance
• Predictive maintenance.
• Read and Understanding O & M manuals.
• Read and Understanding EQPT and OEM manuals.
• EQPT Warranty/Guaranty claiming procedure.
• Spare parts procurement, storing and inventory procedures.
• Reading and Understanding DWGs, Schematics and Symbols
  • Basic formulae and UNIT conversion.
  • Measurement Techniques.
  • Basic Hand Tools
  • Portable Power Tools
  • Basics of Health and Safety (H&S) RULES.
  • Troubleshooting Techniques and Skills

Electrical Systems 

• Basic Electricity and Electronics.
• Read and Understanding Electrical SLD and different components.
• Different kinds of circuit breakers, MCB, MCCB, ACB, SF6, and their applications.
• Batteries and DC Circuits
• Transformers and AC Circuits
• Electrical Measuring Instruments
• Electrical Safety and Protection.
• Basics of Relay, contactors, over load accessories, and other accessories.
• Basics of Electrical panel boards, MDB, SMDB,DB.
• Relay logics interlocks,
• MCC CKTs, DOL, STAR-DELTA, Soft starters and VFD controllers.
• Single-Phase Motors
• Three-Phase Systems
• AC Control Equipment
• Electrical Troubleshooting
• Electrical Safety in the Workplace Understanding NFPA 70E®.
• UPS system and Maintenance and trouble shooting.
• Maintaining electrical system LOG book.

Electronics

• Semiconductors
• Power Supplies
• Amplifiers
• Oscillators
• Digital Logic Systems

Mechanical Systems 

• Basic Mechanics
• Lubricants and Lubrication
• Power Transmission Equipment
• Bearings
• Pumps
• Piping Systems
• Basic Pneumatics
• Pneumatic Troubleshooting

Mechanical Maintenance Applications

• Mechanical Drive Maintenance
• Mechanical and Fluid Drive Systems
• Bearing and Shaft Seal Maintenance
• Pump Installation and Maintenance
• Maintenance Pipefitting
• Tubing & Hose System Maintenance
• Valve Maintenance/Piping System Protection

Air-Conditioning & Refrigeration Systems

• The Refrigeration Cycle
• Refrigerants & Refrigerant Oils
• Compressors, CHILLER systems, CHW-Pumps, Primary & SEC pumps.
• Evaporators and Metering Devices
• Condensers and Cooling Towers
• Piping
• Air-Handling Systems, FCUs, EF, SEF, SAF and their application.
• System Troubleshooting
• Absorption Chillers
• Heat Pumps
• Heating System Basics
• Heating System Equipment

Energy Conservation 

• Energy Conservation Basics
• Energy Losses in Buildings
• Heating/Cooling System Efficiency
• Mechanical Energy Conservation
• Electrical Energy Conservation

Custodial Maintenance

• Cleaning Chemicals
• Floors and Floor Care Equipment
• Maintaining Floors and Other Surfaces
• Rest Room Care
• Carpet and Upholstery Care

Hazard Control 

• Chemical Hazards: OSHA’s Hazard Communication Standard

Machine Shop Practices 

• Machine Shop Practice

Material Handling Systems 

• Bulk-Handling Conveyors

GENARATORS &Power Plant Operations

• How Power Plants Work
• Generating Steam in the Power Plant
• Using Steam in the Power Plant
• Waste-to-Energy Fundamentals

Process Control Instrumentation

• Pressure Measurement
• Flow Measurement
• Level Measurement

Programmable Logic Controllers

• Programmable Logic Controllers

Rigging & Equipment Installation

• Industrial Rigging
• Equipment Installation

Water/Wastewater Treatment

• Introduction to Water Technology
• Wastewater Treatment Processes

Welding

• Blueprint Reading for Welders
• Welding Principles
• Oxyfuel Operations
• Arc Welding Operations

FIRE ALARM SYSTEM.

• FA System basics.
• Different types of extinguishers their application and handling.
• FACP, smoke & heat detectors, call points, strobe, siren. F& S dampers.
• Concept of FA Zone, fire escape routes, emergency escape-stairway.
• Concept of smoke management and fireman override system.
• Difference between fire detection, fire alarm, and firefighting system.
• Introduction to Different firefighting system, FM200, VESDA, Sprinkler system etc.
• Fire pumps, Jockey pumps, diesel pumps, fire water tanks, MIMIC.
• emergency electrical power system, ATS and their functions.
• Maintenance procedures for Fire pumps,  Jockey pumps, diesel pumps, fire water tanks,
• Rolls and responsibility of FIREMAN and Maintenance engineers and Co-ordination.
• Rolls and responsibility of maintenance engineers during fire emergencies and during fire drill.
• Preventive and predictive and Routine maintenance and logging of various FA system equipment .
• Understanding FIRE / SMOKE system CAUSE and EFFECT matrices.

BUILDING MANAGEMENT SYSTEM. BMS

• BMS basics.
• Referring O&M Docs. equipment manual,  I/O &BOM/BOQ.
• Operation schedules, work orders, different O& M forms.
• O&M Planning / Implementation Technics, Maintenance scheduling.
• Understanding System Flow Diagrams.
• Understanding The BMS riser drawings.
• Understanding DDC panel DWG,
• Maintenance spare parts procurement and logistics.
• Understanding Various BMS System  field devices.
• Basics of Controller configuration DDC Programing / OWS
• Alarms, history trending .
  • Alarm acknowledgement and work order procedure.
  • BMS O&M Budgeting &Financial Aspects .
  • Recourses allocation.